In manufacturing processes, having control and delivering high-quality products is the most important thing. This way, you can provide certainty and dependability to your commitment to the customer. And this is only achievable with a good conveyor system.
Conveyor belts allow for product management standardization. And this saves you the cost of having to train staff since having this tool significantly reduces the specialization. Plus, they provide modularity as well as scalability. This allows you to readjust parts of the solution when your enterprise grows, without getting rid of the already installed system. They also improve security in operations and exponentially increase the process’s quality. So, stop wasting time with traditional processes that damage the use of your materials and get yourself a reliable conveyor system.
What’s A Conveyor Belt?
A conveyor belt is referred to as mechanical handling equipment that’s often utilized for transporting materials from one position to another. They’re commonly used in airports, scrapyards, as well as other locations. You can always use them wherever items need to be moved and fed from one point to another, making the process simpler, faster, and more convenient. Typically, industrial conveyors are uniquely designed to withstand large workloads and extreme weather conditions.
If it weren’t for conveyors, you’d need to hire human labor to handle your materials. And this would have been less efficient and costly in the long run. To overcome these challenges, commercial conveyors are now being utilized in various industries, including pharmaceuticals, transportation, and manufacturing.
Why Invest In A Conveyor System?
Conveyors are a huge enhancement over-utilizing human labor to perform the task of material handling. They’re designed with inclination to allow materials of all sizes to be moved one point to another more easily. This, in turn, saves a lot of time.
Conveyor belts provide unlimited opportunities to consistently load and unload items over a lengthy period of time. Large companies will have requirements where materials should be moved between multiple floor levels. Conveyors belts can be used to transport materials across different levels, with no limitation of height.
Even more, conveyors featuring automated incline belts can automatically unload materials, removing the need for manual unloading. This also ensures that no time is wasted in monitoring unloading procedures.
Conveyor systems also allow you to effectively control the speed at which products are moved. And this minimizes the chances of something breaking and minimizing losses due to handling issues.
Another great benefit is that conveyors can be moved in multiple directions. This is extremely useful when you need to move materials between opposite ends of a manufacturing unit.
Where Are They Used?
Typically, conveyor belts are utilized in almost every industrial process where materials need to be moved. And these might include bottling plants, plastic manufacturing companies, and recycling centers. They’re perfect for use in every industry with some kind of process requiring the movement of materials at regular intervals in a cyclical pattern.
The main advantage of conveyor systems is that they automate numerous tasks that are associated with the creation and transportation of materials. This includes tasks such as feeding, moving, loading, as well as unloading your materials. If you deal with any of these processes, a conveyor system is something g you should definitely invest in. Moreover, conveyor belts are extremely versatile. They’re available in different belting options, configurations, as well as other specifications. Plus, they can be combined and customized to support various needs and applications.
Before the advent of conveyor belts, manufacturers relied heavily on human labor. And the manual handling of materials placed workers’ safety and product quality in jeopardy. But today, this simple system of rotating pulleys plus belts has streamlines product handling in nearly all product-driven industries. Companies that are conversant with the different types of conveyor systems can choose the safest as well as the safest designs for their particular needs.
Conveyor Belt Materials and Applications
There are different conveyor systems you can choose from. They include:
General-Use Belts
These solid belts are often fabricated with different materials, including rubber, neoprene, nylon, and polyester. Mining and milling operations commonly utilize rubber belts to handle bulk materials such as raw ore and aggregates. On the other hand, grocery stores use PVC conveyor belts while airports might need polyester, neoprene, and rubber for luggage handling.
It’s important to note that these materials might feature different arrangements, coatings, and thicknesses in order to deliver a wide range of handling properties.
Filter Belts
Certain belts allow items to pass through rather than move along with the conveyor system. To filter our toxins or drain unwanted liquid, you may want to consider utilizing filter belts. Water treatment companies commonly use these conveyor belts during water treatment processes.
Woven Metal Belts
Woven belts typically come with interlinking metal chains designed to allow airflow as products move along. They’re commonly used to facilitate heating, drying, and cooling processes in the glass-working, food, as well as electronics industries. Manufacturers might offer pre-fabricated designs or might custom design a belt that meets your specific application needs.
Hinged Belts
These belts are typically made of metal. Their hinged quality gives them a flat, solid surface that rotates around the pulley system with the aid of interlocking hinges. Product-handling companies utilize hinged belts for small products, recycling, as well as scrap applications. The belts are durable and can withstand rigorous use.
Plastic Interlocking Conveyors
With plastic belts, you have a modular alternative to fabric and metal conveyor belts. Manufacturers and material handlers can use these belts in food handling, packaging processes, as well as in the automotive industry. Plastic belts work well in applications requiring frequent cleaning and belt replacement.
Conclusion
Conveyor belts fall into different categories, depending on the manufacturer. And your application will always dictate the materials, style, and construction of the belt used. Some of them are gentle enough to transport diamonds whilst others can effectively support bulk-steel handling.
Whether you need a conveyor system for your industrial, automotive, or mining application, technology has got you covered. Conveyor belts are now available in numerous designs and material types. So, you’ve limitless options to choose from.
